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ASME B16.5 vs B16.11: Key Differences Between Flanges and Forged Fittings

ASME B16.5: Standard for Steel Flanges and Flanged Fittings

Specifications of Forged Flanges

Scope

Flange Types: Six types including Weld Neck, Slip-On, Socket Weld, Threaded, Lap Joint, and Blind Flanges.
Flanged Fittings: Such as elbows, tees, reducers, unions, etc., where one or more ends are flanged for bolting to mating flanges conforming to B16.5.
Gaskets, Bolts, and Nuts: The standard also specifies dimensions for companion gaskets, bolt hole sizes/quantities, and bolt/nut specifications.

Applicable Range & Ratings

Nominal Pipe Size: From 1/2 to 24 inches.
Pressure Classes: 150, 300, 400, 600, 900, 1500, and 2500.
For the highest class, Class 2500, the size range is limited to NPS 1/2 to NPS 12.

Forged Flange Material Requirements

Specification

Dimensional Standards: Defines dimensions and tolerances for flange types, sealing faces (FF, RF, RTJ, MFM, TG), bolt hole patterns, flange thickness, hub dimensions, etc.
Material Requirements: Specifies suitable forged materials (carbon steel, stainless steel, alloy steel) for different temperatures/pressures.
Sealing Requirements: Specifies gasket selection criteria and sealing test methods based on pressure class and fluid characteristics.
Inspection & Acceptance: Includes visual inspection, dimensional checks, non-destructive testing (NDT), and pressure testing to ensure quality.

Application

This standard applies to flanges made from cast or forged materials, primarily used in refineries, chemical plants, power plants, and general industrial piping systems as removable connection points between equipment and piping.

ASME B16.11: Standard for Forged Fittings – Socket-Welding and Threaded

When piping requires direction changes, branching, or size reduction—especially in high-pressure, space-constrained environments—ASME B16.11 forged fittings are typically used. This standard applies to socket-weld and threaded forged fittings in nominal pipe sizes NPS 1/8 to NPS 4.
Product Types and Pressure Ratings
ASME B16.11 covers various fitting types, including 45° elbows, 90° elbows, equal/reducing tees, crosses, caps, couplings, plugs, bushings, and more.
Pressure ratings:
Socket Weld Fittings: Class 3000, 6000, 9000
Threaded Fittings: Class 2000, 3000, 6000
Socket Weld Fitting Specifications
Size Range: 1/8" to 4" (DN6 to DN100)
Pressure Ratings: Class 3000, 6000, 9000

Joint TypeClassGrade of Connecting PipesJoint TypeClassGrade of Connecting Pipes
SW3000Sch80   XSTHRD2000Sch80   XS
6000Sch1603000Sch160
9000XXS6000XXS

Socket weld fitting size range: 1/8 inch to 4 inches; Pressure rating: Class 3000 / 6000 / 9000

Size1/8″ to 4″ ( DN6 to DN100)
PressureClass 3000, 6000, 9000 LBS
StandardASME B16.11, BS3799, MSS SP-79 / 83 / 85 / 97
TypesSocket Weld Elbow,Tee,Cross,Cap,Coupling,Boss,Reducer Insert and Union.
Carbon SteelASTM A105 / A105N, ASTM A350 LF2/LF3, A694 F42 / 46 / 56 / 60 / 65
Alloy SteelASTM A182 F11 / F12 / F5 / F9 / F91 / F92 / F22
Stainless SteelASTM A182 F304/304L/304H, F316/316L, F310S, F317, F347, F904L

Dimension of Socket Weld Elbow \ Tee \ Cross

SW 45° ElbowSW 90°ElbowSW TeeSW Cross
GB/T 14383  ASME B16.11
Nominal  SizeSocket
Bore Dia.
Bore Dia. of FittingsSocket Wall ThicknessBody WallDepth of SocketCenter to Bottom of Socket
DNNPSBDCG minJ minA
30006000900030006000900030006000900090 Elbow,Tee,Cross45  Elbow
aveminaveminavemin300060009000300060009000
61/810.96.13.23.183.183.963.432.413.159.5111188
81/414.38.55.63.783.34.64.013.023.689.51113.588
103/817.711.88.44.013.55.034.373.24.019.513.515.5811
151/221.915115.64.674.095.975.189.538.183.734.787.479.515.51925.51112.515.5
203/427.320.214.810.34.94.276.966.049.788.563.915.567.8212.51922.528.5131419
2513425.919.914.45.694.987.926.9311.389.964.556.359.0912.522.527321417.520.5
3211/442.834.328.7226.075.287.926.9312.1410.624.856.359.712.527323517.520.522.5
4011/248.940.133.227.26.355.548.927.812.711.125.087.1410.1512.532383820.525.525.5
50261.251.742.137.46.936.0410.929.513.8412.125.548.7411.071638415425.528.528.5
6521/273.961.28.767.627.01164128.5
80389.976.49.528.37.62165732
1004115.5100.710.699.358.561966.541

Dimension of Socket Weld Coupling \ Boss \ Cap \ 45 Deg Latera

SW CouplingSW Half-CouplingBossSW CapSW 45° Latera
GB/T 14383  ASME B16.11
Nominal  SizeSocket
Bore Dia.
Bore Dia. of FittingsSocket Wall ThicknessBody WallDepth of
Socket
Laying
Lengths
Laying
Lengths
End Wall ThicknessCenter to Bottom of Socket
DNNPSBDCG minJ minEFK minAH
3000600090003000600090003000600090003000600090003000600030006000
aveminaveminavemin
61/810.96.13.23.183.183.963.432.413.159.56.5164.86.4
81/414.38.55.63.783.304.64.013.023.689.56.5164.86.4
103/817.711.88.44.013.505.034.373.24.019.56.517.54.86.4
151/221.915115.64.674.095.975.189.538.183.734.787.479.59.522.56.47.911.241519.511
203/427.320.214.810.34.94.276.966.049.788.563.915.567.8212.59.5246.47.912.751601113
2513425.919.914.45.694.987.926.9311.389.964.556.359.0912.512.528.59.611.214.260711316
3211/442.834.328.7226.075.287.926.9312.1410.624.856.359.712.512.5309.611.214.271811617
4011/248.940.133.227.26.355.548.927.812.711.125.087.1410.1512.512.53211.212.715.781981721
50261.251.742.137.46.936.0410.929.513.8412.125.548.7411.071619.0309.611.214.271811617
6521/273.961.28.767.627.011619.04315.71915130
80389.976.49.528.307.621619.044.519.022.418457
1004115.5100.710.699.358.561919.04822.428.420166

Tolerance of Socket Weld Fittings

Nominal  SizeAll FittingsElbows,
Tees &
Crosses
CouplingsHalf-
Couplings
Reducer InsertsUnions
Socket
Bore Dia.
Bore Dia. of
Fittings
Center to
Bottom of
Socket
Laying
Lengths
Laying
Lengths
Laying
Length
Shank Dia.LengthLaying
Length
DNNPSBDA    HEFASDSLE
6~81/8~1/4+0.4
0
+1.5
0
± 1.0± 1.5± 1.0+1.5
0
± 0.250
-1.5
± 1.5
10~203/8~3/4+0.4
0
+1.5
0
± 1.5± 3.0± 1.5+1.5
0
± 0.250
-1.5
± 3.0
25~401~11/2+0.4
0
+1.5
0
± 2.0± 4.0± 2.0+2.0
0
± 0.250
-2.0
± 4.0
502+0.5
0
+1.5
0
± 2.0± 4.0± 2.0+2.0
0
± 0.50
-2.0
± 4.0
65~8021/2~3+0.5
0
+3.0
0
± 2.5± 5.0± 2.5+2.5
0
± 0.50
-2.5
± 5.0
1004+0.5
0
+3.0
0
± 2.5± 5.0± 2.5+2.5
0
± 0.70
-2.5
-

Forged Threaded Fitting

Threaded Fitting Types: Threaded 45° Elbow, 90° Elbow, Tee, Cross, Street Elbow, Coupling, Half Coupling, Cap, Plug, Bushing.
Size Range: 1/8" to 4" (DN6 to DN100)
Pressure Ratings: Class 2000, 3000, 6000

Size1/8″ to 4″ ( DN6 to DN100)
PressureClass 2000, 3000, 6000 LBS
StandardASME B16.11, BS3799, MSS SP-79 / 83 / 85 / 95/97
TypesThreaded Elbow,Tee,Cross,Cap,Coupling,Boss,Cap
Carbon SteelASTM A105 / A105N, ASTM A350 LF2/LF3, A694 F42 / 46 / 56 / 60 / 65
Alloy SteelASTM A182 F11 / F12 / F5 / F9 / F91 / F92 / F22
Stainless SteelASTM A182 F304/304L/304H, F316/316L, F310S, F317, F347, F904L

Dimension of Threaded Fittings

Threaded 45 ElbowThreaded 45 ° ElbowThreaded TeeThreaded Cross
GB/T 14383  ASME  B16.11
Nominal  SizeCenter-to-EndOutside Diameter of BandWall ThicknessLength of Thread
DNNPSAHG minL5 minL2 min
90°   Elbows, Tees, Crosses45 °  Elbows
200030006000200030006000200030006000200030006000
61/82121251717192222253.183.186.356.46.7
81/42125281719222225333.183.306.608.110.2
103/82528331922252533383.183.516.989.110.4
151/22833382225283338463.184.098.1510.913.6
203/43338442528333846563.184.328.5312.713.9
2513844512833354656623.684.989.9314.717.3
321 1/44451603335435662753.895.2810.5917.018.0
401 1/25160643543446275844.015.5611.0717.818.4
50260645343445275841024.277.1412.0919.019.2
652 1/2768395525264921021215.617.6515.2923.628.9
80386951066464791091211465.998.8416.6425.930.5
10041061141147979791461521526.5511.1818.6727.733
CouplingHalf-CouplingBossCap
Nominal  SizeEnd-to-EndEnd-to-EndOutside DiameterEnd WallLength of Thread
DNNPSWPDG minL5 minL2 min
3000  &  6000300060003000600030006000
61/8321916224.86.46.7
81/435252719254.86.48.110.2
103/838252722324.86.49.110.4
151/248323328386.47.910.913.6
203/451373835446.47.912.713.9
25160414344579.711.214.717.3
321 1/467444657649.711.217.018.0
401 1/2794448647611.212.717.818.4
502864851769212.715.719.019.2
652 1/29260649210815.719.023.628.9
803108656810812719.022.425.930.5
1004121687514015922.428.427.733.0

Tolerances

Nominal  SizeElbows,Tees & CrossesCouplingsHalf- couplings
Center-to-EndEnd-to-EndEnd-to-End
DNNPSA    JWW/ 2
6~81/8~1/4± 1.0± 1.0± 1.0
10~203/8~3/4± 1.5± 1.5± 1.5
25~501~2± 2.0± 2.0± 2.0
65~10021/2~4± 2.5± 2.5± 2.5

Material Types for Forged Fittings

ASME B16.11 forged fittings are available in various materials. As a professional fitting manufacturer, we produce forged fittings in:
Carbon Steel: ASTM A105/A105N 
Features: Corrosion resistance, strong pressure capacity, easy installation
Low Temperature Steel: ASTM A350 LF2/LF3 
Features: Excellent low-temperature performance, good mechanical properties, corrosion resistance, hydrogen embrittlement resistance
Line Pipe Steel: A694 F42/F46/F52/F56/F65/F70 
Features: High tensile strength/toughness, relatively low material cost
Alloy Steel: ASTM A182 F5/F9/F11/F12/F22/F91/F92 
Features: Excellent wear resistance for long life in abrasive environments
Stainless Steel: A182 F304/304L/304H - F904L 
Features: Corrosion resistance, high strength, good high/low-temperature performance, non-magnetic, high surface finish, easy processing/installation, environmentally friendly/recyclable

Advantages of ASME B16.11 Forged Fittings

  • High Pressure Resistance: Forged fittings undergo high-temperature forging and heat treatment, providing higher strength and durability to withstand high pressure, high temperature, and corrosive media.
  • Consistent Quality: Strict quality control and inspection during manufacturing ensure consistent product quality, reducing risks of leakage and failure.
  • Long Service Life: Strict material and process requirements ensure high reliability and long service life.
  • Versatile Connection Methods: Suitable for various connection types (threaded, welded, socket), offering broad applicability.
  • Environmentally Friendly: Materials and processes comply with standards, ensuring safety and no harm to the environment or human health.

ASME B16.5 vs. B16.11: Core Differences

Although both belong to the B16 family and are often used together, they have fundamental differences:
Product Form & Function:
B16.5 defines flanges. Their function is to create removable connections between pipes and equipment (pumps, valves) or between pipe sections, typically using bolts and gaskets.
B16.11 defines fittings (connectors). Their function is to change direction, create branches, or change pipe size. Once welded or tightened, they form permanent (welded) or semi-permanent (threaded) connections.
Size & Pressure Rating Differences:
Size: B16.5 covers a wide range (½" to 24"). B16.11 focuses on small diameters (≤ 4").
Pressure Rating: B16.5 uses Class (150 to 2500) for pressure-temperature ratings. B16.11 fittings are identified by ratings like 2000, 3000, 6000, 9000, indicating their strength based on specific material groups and temperatures, corresponding to compatible pipe schedules.
Connection Method:
While B16.5 includes socket weld and threaded flanges, its primary method is flanged connection (bolted)
B16.11 fittings have specific connection methods: Socket Weld (SW) or Threaded (NPT) , for direct connection to pipes.

The Close Relationship Between ASME B16.5 and B16.11

Despite their differences, they are inseparable in practical engineering.
Synergistic Cooperation:
In a typical high-pressure system, a B16.5 socket weld flange often serves as the key node connecting B16.11 fittings. For example, when transitioning from a small-bore high-pressure line (using B16.11 socket weld fittings) to equipment, a B16.5 socket weld or threaded flange is used to connect to the equipment's bolted flange.
Corresponding Pressure Ratings:
Their design logic is unified. B16.11 3000LB and 6000LB fittings are designed to match piping systems using B16.5 Class 600, Class 1500, or higher flanges. This ensures pressure integrity across the entire system.
Material & Technical Commonality:
Both primarily use forged materials (like ASTM A105 carbon steel, A182 F304/316 stainless steel) and adhere to the strict material requirements of the ASME Boiler and Pressure Vessel Code.